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Technology F&Q
Please confirm whether the fuse of the electronic box is burned out. There are two external power fuses of the electronic box and two internal crystal seat fuses. After replacing the fuse, please press the red button (test button) and adjust the current value to confirm that the current value is at the lowest point (the current value must be below 1), so that the ultrasonic system can continue to operate.
Please remove the welding head, such as iron welding head or aluminum welding head, and test separately whether the current value of the vibrator can be adjusted to the lowest point (the current value must be less than 1), if the current value of the vibrator can be adjusted to the lowest point, it means There is a problem with the welding head. If the current value of the vibrator is still high, please install a normal vibrator and do a cross test on the electronic box to confirm that it is the electronic box, the vibrator or the welding head. If you have any questions, please feel free to call and contact the technical staff for inquiries.
When the machine is inactive or abnormal, please record the PLC signal light change number and the machine motion problem video. If you have any questions, please feel free to call and contact the technical staff for inquiries.
As long as you replace the generator or horn or transducer, the test must be done.
※ Turn on and turn off the “line switch”(red button) and press the “check”(the red button)then to see: the voltage(normal: under 1) and amplitude (normal: 0.6A).
Procedure 1: turn on and turn off the line switch (red button) and press the amplitude (the red button), if the amplitude runs to 5(means the electric current is too high)->adjust the butterfly screw nut (turn right or turn left, must be the same direction).
Procedure 2: Again, turn on and turn off the line switch to see the amplitude, if it is still high, the butterfly screw nut must be turned to another direction.
Procedure 3: Again, turn on the line switch, if the number of amplitude is not too high (around 2~4) -> adjust the butterfly screw nut to make the number of amplitude to be down.
※ Turn on and turn off the “line switch”(red button) and press the “check”(the red button)then to see: the voltage(normal: under 1) and amplitude (normal: 0.6A).
Procedure 1: turn on and turn off the line switch (red button) and press the amplitude (the red button), if the amplitude runs to 5(means the electric current is too high)->adjust the butterfly screw nut (turn right or turn left, must be the same direction).
Procedure 2: Again, turn on and turn off the line switch to see the amplitude, if it is still high, the butterfly screw nut must be turned to another direction.
Procedure 3: Again, turn on the line switch, if the number of amplitude is not too high (around 2~4) -> adjust the butterfly screw nut to make the number of amplitude to be down.
If 1 (generator/horn/transducer) is break down: remove the transducer’s line 1.
Use the transducer’s line 2.to connect with the generator 1. to see it is normal or not? If it is normal, it means the generator 1. is ok -> remove the horn 1. to test the transducer 1. is normal or not? If it is normal, it means the horn 1. is damaged. Use another good horn to install at the transducer 1. to do the test.
The point is to use normal/good parts to connect with the damaged parts to find out what is real damaged part.
Use the transducer’s line 2.to connect with the generator 1. to see it is normal or not? If it is normal, it means the generator 1. is ok -> remove the horn 1. to test the transducer 1. is normal or not? If it is normal, it means the horn 1. is damaged. Use another good horn to install at the transducer 1. to do the test.
The point is to use normal/good parts to connect with the damaged parts to find out what is real damaged part.
